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Digital Systems
PLC Based Systems
PLC Based Systems
We manufacture and supply latest technology PLC based systems that work with precision in their specified application. Superior in quality, our PLC based systems deliver flawless performance with trouble-free service life. Available in a variety of specifications, our PLC based systems can be custom made to fulfill user specific requirements.
Applications
PLC Based systems are used as material handling systems.They can also be used as data logging systems. Our PLC systems have found varied applications in machine automation systems.

Features
Our PLC based systems come with a variety of features like
  • Production configuration facility
  • Recipe storage (999 recipes) facility
  • Diagnostic mode facility
  • Graphical view of the plant
  • PLC ( allen bradley, siemens, schneider, mitsubishi etc.)
  • Different types of reports viz mix wise report, destination wise report, vehicle wise report, batch report and monthly consumption reports.
Specifications
PLC details: following are different modules which are frequently used :
  • Micro logix 1200 and Micro logix 1500
    Inputs & Outputs expands as per the application. Any other configuration can be made available as per customer's requirement.
  • SCADA details : Indusoft Web Studio (300 tags), for Substitute to SCADA, Allen Bradleys HMI is also used.
  • PV 300
  • PV 500, any other configuration can be provided as per customer's requirement.




Plant Automation
Our manufactured plant automation systems are known for their superior performance, user friendliness, long service life and the variety of applications they support. Available at competitive prices, our plant automation systems are provided with various advance features to facilitate user specific requirements.
Applications
These plant automation systems are Digital Weight Indicators for Individual Batching system of Aggregates, Cement, Water, Admixture & Fly ash. These specially developed systems are suitable to attach to imported batching plants as well as similar type of batching plants, manufactured by leading companies....... Viz. Stetter, Liebherr. Elba, Oru, Millars, Bhai batching Plants, Shirke batching plants etc.

Features
Made from superior quality material these are easy to handle. Bright LED display is available. Thumb wheel switches and multiple controls are available for easy adaption. Attractive front panel has improved its aesthetic. Many other features are available on user 's specification.

Plant Automation




BHAI / Miller's Batching Plant
Millers' batching plant offered by us is superior in quality and performance and works with precision in its desired application. Designed using latest technology, our batching plant is used in various industrial applications and delivers flawless performance and long service life.

S.N. FUNCTIONS DETAILS
1 Plant capacity in CUM. 30 CUM / Hr.
2 Mixer Type Forward / Reverse type
3 No. of Aggregates Used 3/4/2005
4 No. of Cements / Fly Ash Used 1/2/2003
5 No. of Admixtures Used 2-Jan
6 Measurement of Aggregate & Cement Weighing in skip or weigh hopper.
7 Measurement of Water Separate Weigh Hopper
8 Measurement of Admixture Separate Weigh Hopper
9 Discharge of Material:
1) Aggregate & Cement:
2) Water:
3) Admixture:
In to Mixer through Skip.
In to Mixer.
In to Mixer.
10 Field Inputs used for Interlocks & Alarms. System Auto / Manual, Emergency Switch, Skip Up & Down, Water Dischg. Gate, Mixer Fwd. & Rev.
11 Types of Report Generated Batch report, Daily report, Monthly report, Vehicle wise report, Destination wise report, Mix wise report.
13 Function “PAUSE” Provided on Screen: This function is used by operator to halt the entire process, during any Emergency or any Problem.
14 On Line Diagnostics & HELP Available.




Elba / Shirke Batching Plant
Control Panel

S.N. FUNCTIONS DETAILS
1 Plant Capacity in CuM. 30 CUM
2 Mixer Type Up / Down type
3 Aggregate Weighing Weighing on Extractor Belt.
4 No. of Aggregates 3, 4, 5
5 No. of Cements / Fly Ash 1, 2
6 No. of Admixtures 1, 2
7 No. of Ice One
8 Aggregates Load Cells 4nos.
9 Cement Load Cells 3nos.
10 Water Load Cells 3nos.
11 Admix Load Cell 1no.
12 Ice Load Cells 3nos.
13 Materials Discharge All into Mixer
14 Alarms generated and data logged. System mode Auto / Manual, Emergency Switch pressed, Skip Up & Down position, Water Dischg. Gate L/S, Mixer Motor On/Off, Water Motor On/Off, Extractor Belt Motor On/Off, Cement Dischg. Gate L/S, Mixer Auto / Manual, Mixer Up & Down L/S,Common Over Load I/P, Pull Cord S/W I/P,Waiting Hopper Gate L/S, Inclined Belt Motor On/Off, Mixer Motor Trip I/P, Ice Dischg. Gate L/S
15 Reports generated. Batch wise, Daily, Monthly report, Vehicle wise, destination wise, Mix wise report.
16 On line Diagnostics & HELP Provided.




Control Panel
Digital Control Panels
We design and supply precision-engineered control panels for various industrial applications. Based on microprocessor controlled technology, our control panel is technically superior and delivers flawless performance with optimum accuracy and reliability.
Applications
We manufacture these digital control panels, which can be used in the field of batching plants, plastic moulding, extrusion, pharmaceutical industries, sugar industries, packaging industry etc. If the feedback system is used in plants, then the controller gives excellent performance by giving instantaneous status of all loads at any given time.

Features
This digital control panel is based on microprocessor / computer controlled operation. Its computer screen shows complete batch information either on same screen or page wise format can be provided. The messages on screen gives process status instantaneously if feedback system is incorporated in the plant. User programmable recipes are available upto 99 99 numbers(standard 10). Facility is available to program in flight correction factor operating modes. A printer is attached which gives complete record in user definable format. It weighs aggregate cement, sand, water and mixture and the weights can be set in coares and fine steps. Weighing can be either in common hopper or seperate for each type.




Digital Process Indicators
We offer latest technology process indicators that are available in various models, are easy to handle and operate and deliver superior performance with durability. Economically priced, our process indicators have found various uses in different industrial processes and applications.
Applications
Is is used to indicate different parameters like pressure, temperature, flow, load, force etc. received from respective sensors / transmitters, which are used in different processes. These products are widely used in process industries, sugar industries, chemical plants etc.

Features
This is a highly reliable, user friendly rugged electronic system. It is available in different models, with multiple features make it easy handle. User friendly software gives helpful messages on the screen to know the process status.

Specifications
This process indicator displays respective parameters with resolution. Supply Voltage is 24V AC/DC to 240V AC/DC and Input signal range is 0 - 1V, 0 - 2V, 0 - 10 V, 4 - 20 MA from transistor. Set point is settable and can be set using keypad. Box is 96x96x150, 96x192x200 or suitable.

Process Indicators





Product Range